ART AND SCIENCE: HOW MAGIKFLAME IS BUILT

MagikFlame’s are built in Nashville, Tennessee in the loving hands of highly skilled technicians. We’re proud to say our inserts are made in America. Hard work, a bit of love and hard-core dedication to quality goes into each and every unit we produce. Every HoloFlame is a marriage of high tech engineering and precision manufacturing for a premium electric fireplace worthy of your home. Let’s dive right in and talk about how your MagikFlame has been built…

ENGINEERED TO COMPLIMENT FORM AND FUNCTIONALITY WITHOUT SACRIFICE

Magikflame fireplace how it is made

To begin with, our product has been precision-engineered using the same CAD software the US Navy uses to build its submarines. With this technology our engineers are able to design every component of the MagikFlame and scientifically work-out how all parts interact together for a symbiotic relationship. Five years of research and design went into creating the perfect fit, form and functionality of our award winning HoloFlame fireplace. 

CNC COMPUTER CONTROLLED LASER CUTTING MACHINES PRODUCE PANELS WITH 1/1000th OF AN INCH ACCURACY FOR PRECISE FIT

Our engineers have created a comprehensive blueprint of how every part fits together precisely, and those engineering plans are used verbatim when our metal shop creates panels for a MagikFlame enclosure. Our CNC computer operated laser cutting machines are able to accurately cut with precision down to thousandths of an inch, ensuring that the cold rolled steel sheet metal panels are precisely fabricated for perfect fit every time. This guarantees that each and every panel created is an identical copy of the one before it for consistent quality. 

STEEL FORMED WITH CNC HAND BRAKES ENSURES EVERY BEND IS PERFECT EVERY TIME FOR SUPERIOR CONSISTENCY

Once the flat sheet metal panels are laser cut they are ready to be formed in our CNC hand brakes. These computer forming machines use the same mathematical blueprint as our laser cutting machines and are programmed with expertise to bend and form our panels. By creating a series of bends at varying angles we can create any shape. Through this process our team can reliably and accurately manufacture physical parts that perfectly represent their digital counterparts designed by our engineering department. 

APPLYING A ROCK HARD ANODIZED SHELL WITH POWDER COATING TO PROTECT AND BEAUTIFY YOUR PRODUCT WITH A TOUGH TEXTURED FINISH

To protect our precisely cut and formed sheet metal panels we then powder coat them for durability and beauty. This process involves electrostatically charging our panels so that the dry powdered paint adheres to the surface and is then cured under high heat to create a rock solid protective outer shell that guarantees longevity. This process beautifies the panels by adding a textured black skin resistant to fingerprints and humidity which will never rust. Powder coating not only adds beauty to the finished product but it makes it tough as nails. 

HAND ASSEMBLED BY DEDICATED TECHNICIANS FOR SUPERIOR FIT

MagikFlame fireplace

Now that we’ve completed the panels for the metal chassis of the HoloFlame it’s time to assemble them together into the framework that will hold the electronics of the finished product. Our trained technicians assemble enclosures by hand ensuring that each and every unit is put together perfectly. We avoid mass-production robots to avoid “batch errors” common to automated manufacturing lines. We believe having a human involved is still best practice for maintaining quality throughout. It means we build less, but the quality is better and we’re ok with that.

BRINGING THE MAGIKFLAME TO LIFE; THE BRAINS ARE INSTALLED

Up until now we’ve been working with a mechanical assembly and it’s time to morph that into an electro-mechanical structure to become the fireplace this product was destined to be. Computers are programmed and microchips are flashed to prepare electrical components for assembly. Surface mounted microcontrollers are expertly soldered by machine to our custom printed circuit boards to create the MagikFlame brain that runs the show. The finely tuned engineering marvels are meticulously constructed and installed bringing the HoloFlame to life.

12-POINT “HIGH SCRUTINY” QUALITY CONTROL TESTING OF FIT, FORM, AND FUNCTIONALITY

Now is where the fun begins. Every MagikFlame off the manufacturing line is rigorously tested by a senior technician and thoroughly assessed in accordance with a 12-point quality control test which has been built to identify any potential problems before the fireplace leaves our facility. Every product goes through multiple sets of eyes to ensure quality before being signed off on. Each product is labeled with a numeric label code identifying batch number and signifies the product has successfully passed testing and evaluation to the highest possible standards worthy of the MagikFlame seal. 

OUR TOP QUALITY MANTELS ARE MANUFACTURED FROM PREMIUM QUALITY WOOD AND MAKE FOR THE PERFECT FOCAL POINT OF YOUR LIVING ROOM

We work with world wide partners who are experts in high quality mantel manufacturing for electric fireplaces. The best quality woods are used in fabrication of AAA furniture grade wood surrounds worthy of your MagikFlame insert. Generations of professional carpenters and wood craftsman pay attention to every detail when constructing your mantel for superior, best in class wood mantel surrounds. Built with CNC routers every panel is cut with precision and assembled by a dedicated and skilled team who are experts with wood fabrication and construction. Enjoy a premium quality furniture product to show off your MagikFlame electric fireplace that is sure to turn heads with impeccable style. Our premium mantels stand up to close scrutiny and look fantastic, even close up. Superior finish and craftsmanship throughout is a hallmark of the MagikFlame brand and that commitment to quality extends to our world class mantels. 

OUR JOB IS NOT COMPLETE UNTIL YOUR MAGIKFLAME IS SAFELY DELIVERED TO YOUR DOOR

We’ve built you a perfect premium fireplace but the job is not complete until your fireplace is delivered in perfect condition to your door. You know by now how much engineering has gone into creating our product and that level of thought has gone into designing and engineering our packaging to create the best possible shell for delivering a damage free fireplace. We use expensive Polyethylene foam instead of Styrofoam to encapsulate your insert protecting it from possible trauma during delivery. This premium foam absorbs shock and dissipates it all while retaining its shape to provide reliable protection all the way to your door. We use double walled, 450 LB burst strength heavy duty cardboard boxes to ensure your MagikFlame is delivered as built and ready for trouble free installation. 

QUALITY WITHOUT SACRIFICE; MAGIKFLAME DELIVERS

We firmly stand behind our quality and our workmanship is second to none. Feel confident when you purchase a MagikFlame you’re getting the very best electric fireplace money can buy — sold to you direct from a manufacturer that cares about offering a superior product, sold at a price you can afford, and comes with exceptional customer support — for the life of the product. If you have questions please don’t hesitate to reach out by phone to our skilled and friendly staff who are standing by 7-days a week. We really love talking fireplaces so give us a holler and let’s discuss how we can help — we’d love to talk with you now.  

CALL IN TO SPEAK WITH AN EXPERIENCED ELECTRIC FIREPLACE CONSULTANT STANDING BY TO ANSWER YOUR QUESTIONS

Call Us At 954-389-9550

Ask us anything! We love to talk electric fireplaces and look forward to speaking with you about your fireplace questions or re-modeling concerns or new construction requirements. Got tough questions? We love a challenge. Give us a ring…

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